Flexicon ensures seamless integration of equipment systems that can include multiple suppliers, guaranteeing reliable performance. Our experienced team of engineers and project managers have the knowledge and resources to handle a capital project of any scale from end to end.
Drawing from over 50 years of experience and 25,000 installations, Flexicon can assume single-source responsibility for your entire project, taking the risk and uncertainty out of coordinating multiple suppliers, while backing your system with Flexicon’s Lifetime Performance Guarantee.
Flexicon’s engineering teams can collaborate directly with your in-house team or with your third-party engineering firm. To ensure a successful project outcome, our experts carefully evaluate key factors such as:
Upon selecting Flexicon, we assign a Project Manager dedicated to your order, who will serve as your single point of contact to streamline communication throughout all phases of project execution. Committed to your success, our Project Managers act as your advocate, ensuring all parties stay on schedule and your project achieves optimal results.
As one of the world’s leading manufacturers of bulk handling systems, we bring unique advantages to industrial system integration projects. Our in-house manufacturing capabilities allow us to deliver solutions that are more efficient, reliable, and cost-effective in the following ways:
Hardware: Flexicon utilizes advanced programmable logic controllers (PLCs) engineered for precision, reliability, and scalability.
Programming: Flexicon provides custom programming in-house to meet a wide range of system requirements.
Design Construction: Control panels are custom-built to your exact specifications and engineered following industry best practices to ensure reliability, safety, and scalability.
Testing: Each control panel undergoes 100% bench testing to verify proper control functionality before shipment.
Flexicon’s expert commissioning services deliver key advantages that directly enhance project outcomes. From ensuring optimal system performance to providing operator training, our commissioning support helps set your project up for long-term success.
These advantages lead to a more reliable, efficient, and compliant industrial integrated system, with reduced risks and enhanced operational readiness.
Flexicon’s Project Engineering Division (PED) focuses exclusively on large-scale bulk handling systems, delivering comprehensive design and automation solutions for virtually any application. Our experienced team integrates a wide variety of process equipment from multiple manufacturers, ensuring compatibility and performance across the entire system. By taking full responsibility for your project, PED removes the complexity and uncertainty of managing multiple suppliers. For high-impact initiatives, our dedicated project team brings the expertise and oversight needed to drive success from planning through execution.
Bakery Products
- Michael Smulders, Owner of Bakery On Main
Food
- Nayantha Abeysiri, Project Manager at PepsiCo
Flexicon global testing facilities replicate full-scale customer systems to validate equipment functionality before fabrication begins. These facilities also allow us to demonstrate newly built systems for customers and evaluate the performance of new designs—ensuring every solution meets the highest standards.
Equip your integrated system with powerful controls and automation that increase productivity.
Flexicon can design and automate systems that source bulk materials from multiple interior and exterior locations, move materials at high rates while achieving precise batch weights and integrate diverse process equipment from multiple manufacturers.
Flexicon’s engineers can work independently, with the engineering firm managing your entire expansion, or directly with your in-house engineering team. We adhere strictly to your standards, documentation requirements and timelines.
Yes, systems like pneumatic conveyors, tubular cable conveyors, and flexible screw conveyors can all be integrated depending on material properties and process requirements. Integration ensures each system works in harmony to improve efficiency.
Without a system integrator, large-scale capital equipment projects often face fragmented oversight, leading to mechanical misalignments, incompatible automation controls, and inconsistent application functionality that delay timelines and inflate costs. This lack of single-source accountability increases the risk of operational failures, reduced productivity, and costly rework to achieve the desired outcome.
Partner with an experienced systems integrator to conduct thorough analysis of bulk material characteristics, such as particle size, flowability, and abrasiveness, ensuring equipment selection and design are precisely tailored to your process needs. Leverage their full-scale testing capabilities in a dedicated pilot facility to validate system performance, optimize material flow, and guarantee seamless mechanical, automation, and functional integration before deployment.
Integrated bulk material handling systems can be designed with modular components and scalable automation controls to enable expansion of capacity, throughput, and functionality for future growth.
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